Célzott és gyors szerszámjavítás
A kihívás
Egy szerszám annyira elkopott a gyártás során, hogy a vele gyártott darabok már nem rendelkeznek a szükséges geometriával. Eredmény: A szerszámot meg kell javítani. Ehhez gyakran anyagot hegesztenek a szerszámra, és azt iteratív módon megmunkálják, amíg a szerszám ismét a megfelelő alakot nem kapja, ami általában meglehetősen időigényes eljárás.
A megoldás
ATOS rendszer segítségével a felhasználók 3D-ben beolvashatják a szerszámot, és a mérési adatokat összehasonlíthatják a szerszám CAD-modelljének adataival. Így nagyon könnyen azonosíthatók a szerszám elhasználódott részei. Ez az információ felhasználható javítási munkák célzott elvégzéséhez, és csak a kritikus területre kell új anyagot felhegeszteni.
Majd a szerszámot, beleértve a felhegesztett réteget is, újra beszkennelik, és a mérési adatokat összehasonlítják a CAD-adatokkal. Ez azonnal jelzi a megmunkálási ráhagyást, amelyet azután továbbítanak a marógéphez, ahol a ráhegesztett réteg feleslegét nagyon rövid idő alatt le lehet marni, és ismét egy termelékeny szerszám áll rendelkezésre.
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